Defect Detection on the Freight-Car Wheel Surface with a Monitoring Device Mounted on the Axle Box

Dmitriy Solin; Artem Shamray; Denis Danilenko

doi:10.20295/2223-9987-2025-1-45-61

UDC

629.4.018 629.4.069

DEFECT DETECTION ON THE FREIGHT-CAR WHEEL SURFACE WITH A MONITORING DEVICE MOUNTED ON THE AXLE BOX Defect Detection on the Freight-Car Wheel Surface with a Monitoring Device Mounted on the Axle Box

АА Аа

Published in Bulletin of scientific research results · Pages 45–61 · Rubric: PROBLEMATIC OF TRANSPORT SYSTEM

DOI: https://doi.org/10.20295/2223-9987-2025-1-45-61

Received: 23.03.2025 Accepted: 25.03.2025 Published: 25.03.2025

Authors

Dmitriy Solin

Artem Shamray

Denis Danilenko

Dmitriy Solin

Emperor Alexander I St. Petersburg State Transport University Postgraduate Student · Kafedra «Vagony i vagonnoe hozyaystvo» · Russian Federation · St Petersburg

Joint-Stock Company Scientific and Innovation Center “Wagons” Test Engineer · Russian Federation · St Petersburg

Artem Shamray

NPP RaTorm LLC Technical Director · Russian Federation · Ekaterinburg

Denis Danilenko

RM Rail Management Company LLC Head of the Department · Russian Federation · Saransk

ABSTRACT

Purpose: To obtain CMDS initial data from the moving freight car (empty or loaded) wheelsets both newly manufactured or with rolling surface defects; to generate statistical data based on the results of registered readings from CMDS inbuilt sensors installed on the 18-9891 model bogie. Methods: Statistical data processing obtained from the CMDS device tested on a railway car to determine the maximum acceleration amplitudes of a moving car with different wheelset conditions and impact frequency for each speed mode. Results: The research tests have shown that the CMDS captures the impact of a defective wheel against a rail. The algorithm for automatic detection of a defective wheel impact against the rail can be built based on the frequency component of increased acceleration amplitudes with the appropriate loading mode and speed of movement. Practical significance: The test results obtained allow developing algorithms for defect detection on the train wheelset rolling surface using CMDS, which is one of the most important functions of a digital freight car.

KEYWORDS

Digital freight car, research tests, diagnostics system, accelerometers, acceleration amplitudes, rolling surface defect, wheelset, axle box

Text

Text (PDF)

Read Download

1. Popov V. V. Monitoring tehnicheskogo sostoyaniya gruzovyh vagonov na hodu poezda / V. V. Popov, A. N. Ivanov, A. V. Smutin i dr. // Transport Rossiyskoy Federacii. — 2021. — № 1-2(92-93). — S. 52–56.

2. Grishin S. A. Vnedrenie ustroystva monitoringa i diagnostiki gruzovyh vagonov na PTO / S. A. Grishin // Innovacii v nauke i praktike: sbornik nauchnyh statey po materialam XV Mezhdunarodnoy nauchno-prakticheskoy konferencii, Ufa, 11 iyunya 2024 goda. — Ufa: Obschestvo s ogranichennoy otvetstvennost'yu «Nauchno-izdatel'skiy centr “Vestnik nauki”», 2024. — S. 88–91.

3. Adadurov A. S. Sistema monitoringa sostoyaniya podvizhnogo sostava dlya formirovaniya optimizirovannyh i sbalansirovannyh planov remonta i ekspluatacii (chast' 1) / A. S. Adadurov, A. D. Usmendeeva // Vestnik Instituta problem estestvennyh monopoliy: Tehnika zheleznyh dorog. — 2018. — № 3(43). — S. 66–71.

4. Adadurov A. S. Sistema monitoringa sostoyaniya podvizhnogo sostava dlya formirovaniya optimizirovannyh i sbalansirovannyh planov remonta i ekspluatacii (chast' 2) / A. S. Adadurov, A. D. Usmendeeva // Vestnik Instituta problem estestvennyh monopoliy: Tehnika zheleznyh dorog. — 2019. — № 1(45). — S. 90–96.

5. Shirinkin A. V. Cifrovoy gruzovoy vagon / A. V. Shirinkin // Nauka 1520 VNIIZhT: Zaglyani za gorizont: cbornik materialov nauchno-prakticheskoy konferencii AO «VNIIZhT», Scherbinka, 26–27 avgusta 2021 goda. — Scherbinka: AO «VNIIZhT», 2021. — S. 214–216.

6. Shirinkin A. V. Umnyy vagon — eto real'nost' / A. V. Shirinkin, A. A. Shamray // Zheleznodorozhnyy transport. — 2019. — № 10. — S. 77.

7. Neumoin V. A. Cifrovoy gruzovoy vagon — metody i sposoby realizacii proekta / V. A. Neumoin // Aktual'nye problemy sovremennogo transporta. — 2023. — № 4(14). — S. 31–40.

8. Toropova A. A. Osobennosti realizacii cifrovogo vagona v sovremennyh usloviyah transportnoy industrii / A. A. Toropova, A. A. Pichugina, S. V. Rachek // Vestnik nauki. — 2023. — T. 4. — № 11(68). — S. 674–678. — URL: https://www.vestnik-nauki.rf/article/11145 (data obrascheniya: 18.11.2024).

9. Stoyanova N. V. Sredstva diagnostiki uzlov i detaley netyagovogo podvizhnogo sostava / N. V. Stoyanova // Transport: nauka, obrazovanie, proizvodstvo («Transport-2021»): trudy mezhdunarodnoy nauchno-prakticheskoy konferencii, Voronezh, 19–21 aprelya 2021 goda. — Voronezh: Filial federal'nogo gosudarstvennogo byudzhetnogo obrazovatel'nogo uchrezhdeniya vysshego obrazovaniya «Rostovskiy gosudarstvennyy universitet putey soobscheniya» v g. Voronezh, 2021. — S. 226–228.

10. Patent № 2745168 C1 Rossiyskaya Federaciya, MPK B61L 25/00. Ustroystvo monitoringa i diagnostiki gruzovogo vagona: № 2020132485: zayavl. 02.10.2020: opubl. 22.03.2021 / V. I. Antipov, P. B. Kolosov, V. V. Lyanoy i dr.; zayavitel' Obschestvo s ogranichennoy otvetstvennost'yu Nauchno-proizvodstvennoe predpriyatie «RaTorm».

11. Patent № 2778174 C1 Rossiyskaya Federaciya, MPK B61D 43/00, B61F 5/50, H02K 7/18. Uzel krepleniya elektricheskogo generatora na buksovyy uzel ili ramu telezhki gruzovogo vagona (varianty): № 2021118584: zayavl. 25.06.2021: opubl. 15.08.2022 / A. A. Shamray, A. V. Shirinkin, S. A. Ralovec i dr.; zayavitel' Obschestvo s ogranichennoy otvetstvennost'yu Nauchno-proizvodstvennoe predpriyatie «RaTorm», Akcionernoe obschestvo «Ruzaevskiy zavod himicheskogo mashinostroeniya».

12. Zimakova M. V. Ispytaniya i diagnostika gruzovyh vagonov: problemy, resheniya, zadachi / M. V. Zimakova, A. V. Tret'yakov, D. N. Solin i dr. // Zheleznodorozhnyy podvizhnoy sostav: problemy, resheniya, perspektivy: materialy Tret'ey Mezhdunarodnoy nauchno-tehnicheskoy konferencii, Tashkent, 17–20 aprelya 2024 goda. — Tashkent: Tashkentskiy gosudarstvennyy transportnyy universitet, 2024. — S. 199–203.

13. Zimakova M. V. Telezhka dlya gruzovogo podvizhnogo sostava s osevoy nagruzkoy 25 TS / M. V. Zimakova, A. V. Tret'yakov, V. S. Korshunov // Zheleznodorozhnyy podvizhnoy sostav: problemy, resheniya, perspektivy: materialy Vtoroy Mezhdunarodnoy nauchno-tehnicheskoy konferencii, Tashkent, 19–22 aprelya 2023 goda. — Tashkent: Tashkentskiy gosudarstvennyy transportnyy universitet, 2023. — S. 176–182.

14. Zimakova M. V. Rezul'taty hodovyh ispytaniy gruzovogo vagona s ustroystvom monitoringa na telezhkah 18-9891 / M. V. Zimakova, A. A. Shamray, T. M. Belgorodceva // Podvizhnoy sostav XXI veka: idei, trebovaniya, proekty : materialy HVI Mezhdunarodnoy nauchno-tehnicheskoy konferencii, Sankt-Peterburg, 12–15 iyulya 2022 goda. — SPb.: Peterburgskiy gosudarstvennyy universitet putey soobscheniya Imperatora Aleksandra I, 2022. — S. 37–40.

GOST

Solin D. N., Shamray A. A., Danilenko D. V. Defect Detection on the Freight-Car Wheel Surface with a Monitoring Device Mounted on the Axle Box // Bulletin of scientific research results. 2025. no. 1. pp. 45-61. DOI: https://doi.org/10.20295/2223-9987-2025-1-45-61. (Date of access 08.09.2026).

MLA

Dmitriy Solin, Shamray A. A., Danilenko D. V.. "Defect Detection on the Freight-Car Wheel Surface with a Monitoring Device Mounted on the Axle Box." Bulletin of scientific research results 2025.1 (2025): 45-61. DOI: https://doi.org/10.20295/2223-9987-2025-1-45-61.

APA

Solin D. N., Shamray A. A., Danilenko D. V. (2025). Defect Detection on the Freight-Car Wheel Surface with a Monitoring Device Mounted on the Axle Box. Bulletin of scientific research results, 2025(1), 45-61. https://doi.org/10.20295/2223-9987-2025-1-45-61

Chicago

Dmitriy Solin, Shamray A. A., Danilenko D. V.. "Defect Detection on the Freight-Car Wheel Surface with a Monitoring Device Mounted on the Axle Box." Bulletin of scientific research results 2025, no. 1 (2025): 45-61. https://doi.org/10.20295/2223-9987-2025-1-45-61.

WIKI

{{cite journal | author = Solin D. N., Shamray A. A., Danilenko D. V. | title = Defect Detection on the Freight-Car Wheel Surface with a Monitoring Device Mounted on the Axle Box | journal = Bulletin of scientific research results | year = 2025 | volume = 2025 | issue = 1 | pages = 45-61 | doi = 10.20295/2223-9987-2025-1-45-61 }}

Copy

Export: BibTeX EndNote RefMan RusMARC

DEFECT DETECTION ON THE FREIGHT-CAR WHEEL SURFACE WITH A MONITORING DEVICE MOUNTED ON THE AXLE BOX Defect Detection on the Freight-Car Wheel Surface with a Monitoring Device Mounted on the Axle Box

Confirmation